Cost of Custom Plastic Packaging
across the UK

How much does Custom Plastic Packaging cost in the UK?

Custom plastic packaging typically costs between £500 and £5,000+ depending on order volume and complexity. Small runs of 1,000 units start around £0.50–£2 per unit, whilst bulk orders of 100,000+ units reduce costs to £0.10–£0.50 each. Setup fees, design work, and tooling charges add £200–£2,000 upfront.

What affects the cost of Custom Plastic Packaging?

Five key factors impact pricing: material type (PET, HDPE, PP vary in cost), order quantity (bulk discounts apply), design complexity (multi-colour printing increases expense), thickness and finish (matte vs gloss), and lead time (rush orders cost more). Custom tooling and embossing also add significant charges.

What does a Custom Plastic Packaging service actually include?

Services typically cover design consultation, material selection, tooling and mould creation, printing (flexographic or digital), quality testing, and bulk manufacturing. Many providers offer prototyping, structural design for product protection, labelling application, and packaging assembly. Full artwork preparation and compliance checking are usually included.

What's the difference between blow moulding and injection moulding for plastic packaging?

Blow moulding creates hollow containers like bottles and jars via air pressure, ideal for liquid products. Injection moulding produces rigid, detailed shapes like blister packs and compartmentalised trays by forcing molten plastic into moulds. Choice depends on product type, wall thickness requirements, and aesthetic needs.

What should I check before hiring a Custom Plastic Packaging provider?

Verify ISO 9001 (quality management) and ISO 14001 (environmental standards) certifications. Check BPF (British Plastics Federation) membership, food safety compliance (if applicable), liability insurance, and previous client portfolios. Request sample quotes, lead times, and ask about machinery capabilities for your specific packaging type.

How long does it take to get Custom Plastic Packaging produced?

Standard lead times range from 6–12 weeks: design approval (1–2 weeks), tooling creation (2–4 weeks), and production (2–6 weeks depending on quantity). Rush services available at premium cost reduce timelines to 3–4 weeks. Sample production typically takes 2–3 weeks before full manufacture begins.

Should I use a local or national Custom Plastic Packaging supplier?

National suppliers offer better economies of scale, wider material options, and advanced equipment, though shipping costs apply. Local providers reduce delivery times and enable site visits for quality checks. For food-grade or medical packaging, choose suppliers with certified quality systems regardless of location.